Description
Custom Explosion Proof With Brake Mecanum Wheels
Why Choose This Product
Our explosion proof with brake mecanum wheels combine three critical features into one integrated design. The explosion-proof construction meets international standards for use in volatile environments, while the precision brake system provides instant locking and release. The patented roller geometry ensures smooth lateral movement and minimal vibration. Compared to standard mecanum wheels, our version delivers up to 30% higher torque resistance and 5x longer brake life under continuous operation. This means reduced downtime, lower maintenance costs, and enhanced safety for your personnel and equipment. Each wheel undergoes a 72-hour burn-in test with dynamic balancing ≤0.05mm, verified by our in-house lab report.
Custom roller compounds (PU, NBR, EPDM, silicone) and hardness from Shore A 20° to 98° are available, as well as different surface patterns. Dynamic balancing tolerance ≤0.05mm, ISO9001 certified, oil‑resistant and chemical‑resistant formulas help reduce noise and prolong service life.
Typical applications: Heavy‑load AGVs, material handling equipment (conveyors, transfer carts), farm automation (autonomous tractors, harvesters), stage machinery, and omnidirectional platforms for warehouses.
Technical Specifications
This set contains four high‑performance 16″ mecanum caster wheels. Designed for 1200kg total payload, suitable for heavy material handling equipment and farm machinery where precise multidirectional control is critical. As a China OEM/ODM manufacturer, we support customized sizes, materials, and hardness.
| 406mm Mecanum Caster Wheel Set (16 inch) – 1200kg Capacity, Exclusive PU Formula, New Aluminium Hub | |
| Diameter | 406.4 mm (16 inch) |
|---|---|
| Width | 110 mm (standard, custom width available) |
| Number of Rollers | 9 |
| Number of Plates | 2 |
| Body Material | New aluminium alloy (high‑strength, lightweight) |
| Roller Material | Aluminum core + exclusive polyurethane coating (steel core optional for extra heavy duty) |
| Net Weight (per set) | 4.2 kg × 4 (16.8 kg total for set) |
| Load Capacity | 1200 kg / Set (≈ 2645 lbs) |
| Certifications | ISO9001, Test Report, RoHS |
| Packing Options | Plastic bags, cartons, wooden case, pallet, container, etc. |
| Color Options | White, black, grey, or as your requirement |
| Custom Diameter Range | 5–200 mm (standard set 406.4 mm, custom diameters available) |
| Services & Support | 24/7 customer service, shipping tracking, new style notifications, free two revisions on custom orders |
✔ Set includes 4 mecanum caster wheels (each 4.2 kg). ✔ 1200kg heavy‑duty omnidirectional design – 360° movement. ✔ Exclusive polyurethane formula for farm & material handling. ✔ Custom materials & full certifications – contact us for bulk orders.
Details Images
Material Properties
| Property | Standard Value & Advantage |
|---|---|
| Hardness (Shore A) | 92° ± 2° / Optimized for high-load, low-wear performance |
| Abrasion Resistance | Loss ≤ 0.03 cm³ / 1.61 km / 40% lower wear vs. standard PU |
| Impact Strength | No crack at 50J / Steel core absorbs shocks |
| Brake Holding Torque | ≥ 180 N·m / Secure stop under full load |
| Sealing | IP67 (hub), IP54 (brake) / Water and dust ingress protection |
Ratings: 1 = low, 5 = high. Our exclusive polyurethane formula achieves rating 5 in abrasion and load bearing – ideal for 1200kg farm and material handling equipment. Custom hardness from Shore 20A to 98A is available from our factory.
About ZHXPRECI – China OEM/ODM Factory
About Us
Customers Visiting
We are a China-based manufacturer specializing in custom explosion proof and brake mecanum wheels for industrial automation and material handling. Since 2010, our factory has delivered over 50,000 units to clients in Europe, North America, and Southeast Asia. Our engineering team holds more than 12 patents related to wheel sealing, brake integration, and polyurethane formulations. We partner with third-party testing laboratories to verify all performance claims, and we welcome factory audits and quality inspections. As a top OEM and ODM partner, we provide expert advice and price suggestions based on your specific market demands, ensuring you receive a competitive solution without unnecessary markups.
Factory & Equipment
Our Certifications (ISO9001, RoHS, Testing Reports)
Production & Inventory Policy
Lead time: Actual delivery time may vary depending on raw material supply, production scheduling, and seasonal demand. We will provide the most accurate estimated ship date after order confirmation and keep you informed throughout the process.
Stock status: We generally do not hold large finished-goods inventory, but some popular standard models may have limited dynamic stock (which changes as sales and production progress). Please confirm real-time availability with our team before ordering.
Bulk & urgent orders: For mass production or tight schedules, we recommend early discussion of capacity and production planning. We will do our best to support your timeline.
Frequently Asked Questions
1. What makes this wheel explosion proof, and which environments is it suitable for?
The wheel housing and brake enclosure are designed with flameproof joints and certified seals to prevent ignition of surrounding explosive gases or dust. It is suitable for Zone 1 and Zone 2 gas environments (IIB T6) and Zone 21 and Zone 22 dust environments. Typical applications include chemical plants, oil refineries, grain handling facilities, and paint shops where flammable vapors or particulates are present.
2. How does the fail-safe brake work, and what happens during power loss?
The brake is spring-applied and electrically released. When power is supplied, the brake disengages and the wheel rolls freely. If power is interrupted (intentionally or due to failure), the spring immediately engages the brake, bringing the load to a controlled stop. This fail-safe design ensures safety even in emergency situations without relying on active control signals.
3. Can you provide a custom solution for high-load AGV applications with specific mounting dimensions?
Yes, we specialize in custom solutions. Our engineering team can adapt the wheel diameter (from 100mm to 300mm), load capacity, brake voltage (24V, 48V, 110V, 220V), and mounting interface to match your AGV or platform. We provide expert advice and price suggestions based on your technical requirements. Custom samples are typically delivered within 3-4 weeks after design approval.
4. What is the minimum order quantity (MOQ) for custom explosion proof wheels?
Our standard MOQ is 10 units for custom configurations with standard materials and dimensions. For fully bespoke designs (new hub, special brake, unique sealing), the MOQ starts at 25 units. We also offer prototype samples (1-2 units) for testing and validation before bulk production. Contact our sales team to discuss your exact needs.
5. How do you ensure quality and what warranty do you offer?
Every wheel is tested for dynamic balancing, brake holding torque, and seal integrity before shipment. We provide a standard 12-month warranty from the date of delivery, covering manufacturing defects in materials and workmanship. Extended warranties (up to 24 months) are available for units used within specified load and environmental limits. Our test reports and certificate of compliance accompany each order.
6. What payment and shipping methods do you support?
We accept T/T bank transfer, L/C at sight, and for established relationships, negotiable terms. Shipping is via sea freight (FOB Shanghai, CIF available) or air express (DHL, FedEx, UPS) for sample and small-volume orders. We can also arrange door-to-door delivery for urgent requirements. All shipments are fully insured and tracked.
Looking for a reliable manufacturing partner for your explosion proof and brake mecanum wheel needs?
Get in touch for quick quotes, custom samples, and volume discounts. We are here to support your project from design to delivery.
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