Custom Explosion Proof Mecanum Wheel AGV

Exp-Proof Mecanum Wheel
    • Abrasion ≤50mm³
    • Bal. ≤0.05mm
  • Shore A 20-98
  • 152mm · ATEX,ISO,RoHS · OEM for Haz. AGV

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Description

Custom Explosion Proof Mecanum Wheel AGV 152mm (6 inch) – 1200kg Load Capacity, Spark-Proof Aluminium Hub & Anti-Static PU Tread for Hazardous Environments

Our explosion-proof mecanum wheel is engineered for AGVs operating in hazardous environments where safety and reliability are non-negotiable. Each wheel features a precision-machined aluminium alloy hub that is spark-proof upon impact, combined with an anti-static polyurethane tread (Shore A 85°) that dissipates static electricity. This design delivers safe omnidirectional movement in explosive atmospheres, backed by ATEX Zone 1/2 certification and over 5000 hours of continuous load testing. We are a top China OEM/ODM manufacturer offering full customization — from custom mounting holes and hub designs to specialized hardness and color options. Raw materials sourced from trusted suppliers, ISO9001:2015 certified, and verified by rigorous third-party testing. Ideal for AGVs in chemical plants, oil refineries, and mining sites, our wholesale pricing and expert advice help you find the right solution. Two free revisions on custom orders.

Why choose this explosion proof mecanum wheel set?

Designed specifically for 1200kg heavy loads and 360° omnidirectional movement, each wheel features a spark-proof aluminium alloy hub plus anti-static polyurethane-coated rollers (exclusive conductive formulation) with a reinforced steel core option. The result: exceptional impact resistance, static dissipation, and vibration damping — even in continuous chemical plant or refinery use. Advanced bonding technology eliminates roller delamination under harsh industrial conditions.

Custom compounds (anti-static PU, NBR, EPDM, silicone) and hardness from Shore A 20° to 98° are available, as well as different surface patterns and mounting configurations. Dynamic balancing tolerance ≤0.05mm, ISO9001:2015 and ATEX certified, oil-resistant and chemical-resistant formulas help reduce noise and prolong service life in explosive environments.

Typical applications: Heavy-load AGVs in chemical plants, oil refineries, mining sites, stage machinery, and omnidirectional platforms for hazardous material handling where spark-free operation is critical.

As a China-based factory and OEM/ODM supplier, we provide fully customizable 152mm explosion-proof mecanum wheels – choose hub material (spark-proof aluminium or steel), anti-static tread hardness, and mounting dimensions. Wholesale orders and customized samples are welcome for global AGV and hazardous environment projects.

Technical Specifications

This set contains four high-performance explosion-proof mecanum wheels. Designed for 1200kg total payload, suitable for AGVs in hazardous environments where precise multidirectional control and spark-free operation are critical. As a China OEM/ODM manufacturer, we support customized sizes, materials, and mounting patterns.

Parameter Value
Model Number EXP-MW152
Wheel Diameter 152 mm (6 inch)
Load Capacity 1200 kg (2645 lb) per set
Hub Material Aluminium Alloy (Spark-Proof)
Tread Material Anti-Static Polyurethane, Shore A 85°
Operating Temperature -20°C to +80°C
Certifications ATEX Zone 1/2, ISO9001:2015, RoHS
Customization OEM/ODM, custom colors, mounting holes, logo, hub design

✔ Set includes 4 explosion-proof mecanum wheels. ✔ 1200kg heavy-duty omnidirectional design – 360° movement. ✔ Anti-static PU tread and spark-proof hub for hazardous zones. ✔ ATEX certified and fully customizable – contact us for bulk orders.

Details Images

Explosion proof mecanum wheel construction diagram Anti-static polyurethane roller closeup Spark-proof aluminium alloy hub for 1200kg load

Material Properties

Property Test Result
Hardness (Shore A) 85 ± 3
Tensile Strength ≥ 35 MPa
Elongation at Break ≥ 400%
Abrasion Loss (DIN) ≤ 50 mm³
Surface Resistivity ≤ 10⁶ Ω (anti-static)
Impact Test (20°C) No cracking, no spark

Our anti-static polyurethane formulation achieves excellent abrasion resistance and static dissipation – ideal for 1200kg AGV applications in hazardous environments. Custom hardness from Shore 20A to 98A is available from our factory.

About ZHXPRECI – China OEM/ODM Factory

About Us
ZHXPRECI factory overview
Customers Visiting
Client meeting at our facility

As a China-based manufacturer and OEM/ODM supplier of custom mechanical components and AGV drive solutions since 2009, ZHXPRECI serves clients in over 30 countries. Our 8,000 m² factory houses 60+ skilled workers and 12 R&D engineers. We offer customization — from anti-static tread hardness (Shore A 20°~98°) to spark-proof hub materials and mounting patterns. Our explosion-proof mecanum wheels are ATEX and ISO9001:2015 certified, supporting reliable performance for your AGV projects in hazardous locations. Wholesale orders are welcome with competitive direct pricing.

Factory & Equipment

Our Factory Workshop with Professional Equipment
Injection molding machine
CNC machining center
Automated production line
Quality testing equipment
Assembly workshop
ISO9001 and other certificates

Our Certifications (ATEX, ISO9001:2015, RoHS)

ISO 9001 certificate

Production & Inventory Policy

Lead time: Actual delivery time may vary due to raw material availability, machine scheduling, and peak season fluctuations. After order confirmation, we provide the most accurate estimate and keep transparent communication.

Stock status: We generally produce on a made-to-order basis, though some popular standard models may have limited dynamic stock (which changes as sales and production progress). Please confirm real-time availability with our team before ordering.

Bulk & urgent orders: For mass production or tight schedules, we recommend early discussion of capacity and production planning. We will do our best to support your timeline.

Frequently Asked Questions

1. Can I get a custom sample of the explosion proof mecanum wheel before bulk ordering?

Yes, we offer custom samples for evaluation. Sample lead time is typically 7–10 working days. Once approved, bulk production follows quickly with consistent quality, backed by our ATEX and ISO9001 certified process.

2. What is the MOQ for this custom explosion proof mecanum wheel AGV set?

Our standard MOQ is 10 pieces for standard models. For custom specifications or OEM orders, we can discuss flexible quantities based on your project needs, especially for hazardous environment applications.

3. How does the anti-static property protect my AGV equipment in explosive zones?

The polyurethane tread is formulated with conductive fillers that keep surface resistivity below 10⁶ Ω, safely dissipating static charge. This prevents spark discharge that could ignite flammable gases or dust, protecting both your AGV and the surrounding environment. This is verified by ATEX certification and third-party testing.

4. Do you provide custom mounting holes or hub designs for the 152mm wheel?

Absolutely. As a professional custom solution provider, we routinely modify bolt patterns, recess depths, and shaft diameters to match your AGV platform. Just send us your interface drawing or dimensions, and our engineers will provide drawing confirmation.

5. What is the typical lead time for a bulk order of 50 explosion proof wheels?

For an order of 50 pieces, production usually takes 15–20 working days after sample approval and deposit. Timing can vary based on current production load and material supply, so we always confirm a specific schedule with you.

6. Can this wheel be used in wet or corrosive environments inside chemical plants?

Yes, the aluminium alloy hub is corrosion-resistant, and the anti-static polyurethane tread resists oil, grease, and mild chemicals. For highly corrosive environments, we can apply an additional anti-corrosion coating as a custom option. Contact our technical team for material selection guidance.

7. What payment methods do you accept for OEM/ODM orders?

We accept T/T, L/C, and for certain orders, Western Union or PayPal. Payment terms are negotiable for established partnerships. Long-term partners may discuss letter of credit.

8. How do you ensure product quality before shipment of explosion proof wheels?

Every batch undergoes hardness testing, anti-static surface resistance measurement, dimensional inspection, and a 100% functional rotation test. We also provide photos and videos of the testing process upon request. Our ISO9001:2015 quality management system covers every stage from incoming raw material inspection to final functional testing.

9. What shipping methods are available for international delivery of these wheels?

We ship by express (DHL, UPS, FedEx, TNT) for small parcels, by air freight for medium volumes, or by sea freight for full containers. We will advise the most cost-effective option based on your location and urgency.

10. What warranty do you offer on these 1200kg explosion proof mecanum wheels?

Standard warranty is 180 days from shipment date against manufacturing defects. Extended warranty (12 months) is available for bulk orders. Normal wear and tear or improper installation is not covered.

Looking for a reliable manufacturing partner for your explosion proof AGV wheel project?

Get in touch for quick quotes, custom samples, and volume discounts. We are here to support your application from design to delivery – whether for chemical plants, oil refineries, or mining operations.

Request a Quote

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