Description
Custom Explosion Proof Heavy Duty Mecanum Wheels
Why Choose This Product
Explosion proof construction: Spark-free polyurethane tread and anti-static core reduce ignition risk in volatile environments. This feature ensures safer operation for oil and gas facilities, grain handling, and chemical processing plants. Unlike standard wheels, our design eliminates electrostatic discharge hazards, giving you peace of mind in hazardous zones.
Heavy duty load capacity: Each wheel supports up to 2000 kg with a steel-reinforced hub, providing stable movement for large AGVs and transfer carts. This capability minimizes downtime and extends equipment service life. Dynamic balancing ≤0.05 mm reduces vibration, keeping your automated systems running smoothly.
Customization flexibility: We offer custom diameter, hub material (aluminum or steel), tread hardness (Shore A 70°–95°), and bolt pattern. This tailored approach matches your existing mounting system without costly retrofits. Our engineers provide free advice to optimize performance for your specific payload and floor conditions.
Proven reliability: All wheels undergo dynamic balancing (≤0.05 mm) and 5000-hour endurance testing. ISO9001 certification and full traceability give you confidence in every batch. We back our quality with a 12-month warranty against manufacturing defects.
Expert technical support: Our engineers provide professional advice on load distribution, tread selection, and installation. This guidance helps you optimize performance and reduce total cost of ownership. As a China-based factory with over 12 years of export experience, we deliver certified explosion proof solutions for global markets.
Technical Specifications
This set contains four high‑performance explosion proof heavy duty mecanum wheels. Designed for up to 2000 kg per wheel, suitable for demanding industrial environments where spark safety is critical. As a China OEM/ODM manufacturer, we support customized sizes, materials, and hardness.
| Explosion Proof Heavy Duty Mecanum Wheel Set – ATEX / IECEx Certified, 2000 kg Load | |
| Wheel Diameter | 152 mm / 203 mm / 254 mm (custom sizes available) |
|---|---|
| Load Capacity (per wheel) | 500 kg – 2000 kg (depending on model and configuration) |
| Hub Material | Aluminum alloy or carbon steel (customizable) |
| Tread Material | Static-dissipative polyurethane (Shore A 85° ± 3°) – explosion proof rated |
| Explosion Proof Standard | ATEX II 2GD / IECEx Ex tb IIIC T135°C Db |
| Operating Temperature | -20°C to +80°C (continuous); peak +100°C |
| Dynamic Balancing | ≤0.05 mm (ISO 1940 G2.5) |
| Bearing Type | Double-row sealed ball bearing or tapered roller bearing |
| Mounting | Custom bolt pattern (drawing or sample required) |
✔ Set includes 4 explosion proof mecanum wheels. ✔ Up to 2000 kg per wheel – heavy duty omnidirectional design. ✔ ATEX & IECEx certified for gas and dust zones. ✔ Custom materials & support – contact us for bulk orders.
Details Images
Commonly Used Elastomer Properties (Material Performance)
| Compound | Hardness Range (Shore A) | Abrasion Resistance | Tear Resistance | Load Bearing |
|---|---|---|---|---|
| Silicone | 40-90 | 1 | 1 | 1 |
| Nitrile/PVC | 20-95 | 4 | 3 | 3 |
| EPDM | 20-95 | 4 | 3 | 3 |
| Nitrile Rubber | 20-95 | 3 | 3 | 3 |
| Neoprene | 5-95 | 3 | 4 | 4 |
| Hypalon | 30-95 | 4 | 4 | 4 |
| Hydrogenated Nitrile | 50-98 | 5 | 5 | 5 |
| Natural Rubber | 25-98 | 5 | 5 | 5 |
| Polyurethane | 20-98 | 5 | 5 | 5 |
| Carboxylated Nitrile | 45-95 | 5 | 5 | 5 |
Ratings: 1 = low, 5 = high. Our static-dissipative polyurethane tread (Shore A 85°±3°) achieves rating 5 in abrasion and load bearing – ideal for heavy-load explosion proof applications in AGVs and material handling equipment. Custom hardness from Shore 70A to 95A is available from our factory.
About ZHXPRECI – China OEM/ODM Factory
About Us
Customers Visiting
As a China-based manufacturer and OEM/ODM supplier of custom engineered wheels since 2010, ZHXPRECI serves clients in over 35 countries. We offer customization — from diameter and hub material to tread hardness and bolt pattern. Our explosion proof heavy duty mecanum wheels are tested to meet ATEX and IECEx standards, supporting reliable performance for your industrial AGV, chemical, and mining projects. Wholesale orders are welcome with competitive direct pricing.
Factory & Equipment
Our Certifications (ISO9001, RoHS, Testing Reports)
Production & Inventory Policy
Lead time: Actual delivery time may vary due to raw material availability, machine scheduling, and peak season fluctuations. After order confirmation, we provide the most accurate estimate and keep transparent communication.
Stock status: We generally do not hold large finished-goods inventory, but some popular standard models may have limited dynamic stock (which changes as sales and production progress). Please confirm real-time availability with our team before ordering.
Bulk & urgent orders: For mass production or tight schedules, we recommend early discussion of capacity and production planning. We will do our best to support your timeline.
Frequently Asked Questions
1. What explosion proof rating do your mecanum wheels carry?
Our wheels are certified to ATEX II 2GD and IECEx Ex tb IIIC T135°C Db. This covers Zones 1, 2, 21, and 22 for gas and dust environments. The anti-static tread keeps surface resistance below 10⁶ Ω, eliminating ignition risk from electrostatic discharge.
2. Can I order a custom diameter or load rating for my AGV?
Yes, we offer full customization. You can specify wheel diameter (100–400 mm), hub material (aluminum or steel), tread hardness (Shore A 70°–95°), and bolt pattern. Our engineers will provide load calculations and a 3D drawing for approval before production. MOQ for custom sizes is 20 sets.
3. What is the typical lead time for a standard order?
For standard configurations (e.g., 152 mm or 203 mm diameter with aluminum hub), lead time is 15–20 working days after order confirmation. Custom designs typically require 25–35 working days, depending on complexity and material availability. We will provide a realistic schedule during the quotation phase and keep you updated on progress.
4. Do you offer samples for testing before bulk production?
Yes, we can produce pre-production samples for your evaluation. Sample lead time is 10–15 working days. Sample cost is deducted from the first bulk order. We recommend testing the wheel under your actual load and speed conditions to confirm performance.
5. How are the wheels packaged for international shipping?
Each wheel is individually wrapped in anti-static bubble film, then packed in reinforced cartons with foam inserts. For bulk orders, we use plywood pallets or crates with steel strapping. Packaging can be customized to your shipping method (sea freight, air freight, or courier).
6. What warranty do you offer on explosion proof heavy duty mecanum wheels?
We provide a 12-month warranty against manufacturing defects in materials and workmanship. This covers tread separation, bearing failure, and structural damage under normal use. The warranty is supported by our ISO9001 quality system and full production traceability. Extended warranty options are available for volume orders.
7. Can you help me choose the right tread hardness for a heavy-load application?
Certainly. For loads above 1500 kg per wheel, we typically recommend Shore A 90°–95° to reduce deformation and rolling resistance. Our technical team will ask about your floor surface, speed, and duty cycle to give a precise suggestion. We also provide test samples at different hardness levels so you can verify performance in your own setup.
Looking for a reliable manufacturing partner for your custom explosion proof heavy duty mecanum wheels?
Get in touch for quick quotes, custom samples, and volume discounts. Our team is ready to support your project from design to delivery – whether for AGV platforms, chemical plants, or mining equipment.
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