Custom With Brake Heavy Duty Mecanum Wheels

Custom Heavy Duty Mecanum Wheel with Brake
  • Abrasion: rating 5 (high)
  • Dynamic balance ≤0.05mm
  • Hardness Shore A 20°–98°
  • Diameter 406mm · ISO9001, CE · China OEM/ODM for AGV & material handling

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Description

1200kg Payload Capacity 16inch (406mm) Mecanum Caster Wheel – Exclusive Polyurethane Formula for Material Handling Equipment

Our custom heavy duty mecanum wheel, designed for 1200 kg payload capacity and featuring an exclusive polyurethane formula, is the ideal solution for heavy-duty material handling equipment. As a top China OEM/ODM manufacturer, we engineer this 16-inch (406mm) caster wheel with a robust steel hub and an integrated mechanical brake for precise, reliable stopping. This custom solution provides exceptional wear resistance and vibration damping, reducing downtime and operational risks. We offer expert advice, wholesale pricing, and full customization (hardness Shore A 20°-98°, hub materials, brake types). Backed by ISO9001 certification and 5000-hour load test evidence, our wheels deliver unmatched performance for AGVs and industrial automation.

Why Choose This Custom Brake Mecanum Wheel Set?

Designed for 1200 kg heavy loads and 360° omnidirectional movement, our 16-inch mecanum caster wheel features an exclusive polyurethane formula on a steel hub. This provides exceptional wear resistance and shock absorption, keeping your material handling equipment in continuous operation. The integrated mechanical brake enables precise holding, significantly reducing the risk of accidental movement. Backed by ISO9001 certification, 5000-hour load tests, and raw materials from Germany/Japan, it's a reliable custom solution tailored for your AGV or heavy-load cart. We offer custom roller hardness (Shore A 20°-98°), hub materials, and brake configurations to match your specific needs.

Custom roller compounds (PU, NBR, EPDM, silicone) and hardness from Shore A 20° to 98° are available, as well as different surface patterns and brake configurations. Dynamic balancing tolerance ≤0.05 mm ensures smooth operation, while ISO9001 certified, oil‑resistant and chemical‑resistant formulas help reduce noise and prolong service life. Each wheel is tested for 10,000 brake actuation cycles, providing long-term reliability.

Typical applications: Heavy‑load AGVs, material handling equipment (conveyors, transfer carts), warehouse mobile platforms, stage machinery, and industrial automation systems requiring precise stopping. As a professional custom solution provider, we offer expert advice to match the wheel to your application.

As a China‑based factory and OEM/ODM supplier, we provide fully customizable 16‑inch mecanum wheels with brake – choose roller hardness, hub material (steel or aluminium), brake type, and mounting dimensions. Wholesale orders and customized samples are welcome for global logistics automation and robotics projects. Our expert team is ready to provide advice and price suggestions for your market.

Technical Specifications

This set contains four high‑performance 16″ mecanum wheels with an integrated brake. As a top China OEM/ODM manufacturer, we support custom sizes, materials, and hardness levels. Below are the standard specifications for this 1200 kg capacity wheel, ideal for material handling equipment and AGVs requiring precise control. Our custom solutions are available at competitive wholesale pricing.

Custom Heavy Duty Mecanum Wheel with Brake – 1200 kg Capacity, Steel Hub, Polyurethane Coating
Diameter 406.4 mm (16 inch)
Load Capacity per Wheel 1200 kg (≈ 2645 lbs)
Wheel Material Steel hub + high‑grade polyurethane coating (Shore A 85°, custom 20°‑98° available)
Brake Type Integrated mechanical brake, manual release, tested for 10,000 actuation cycles
Number of Rollers 9
Number of Plates 2
Net Weight (per set) 4.2 kg × 4 (16.8 kg total for set)
Certifications ISO9001, CE, RoHS compliant, Test Report
Packing Options Plastic bags, cartons, wooden case, pallet, container, etc.
Color Options White, black, grey, or as your requirement
Customization Options OEM/ODM: hardness, hub material, brake type, mounting pattern, surface pattern
Services & Support 24/7 customer service, shipping tracking, new style notifications, free two revisions on custom orders

✔ Set includes 4 mecanum wheels with brake (each 4.2 kg). ✔ 1200 kg heavy‑duty omnidirectional design – 360° movement with precise stopping. ✔ High‑grade polyurethane coating for industrial durability. ✔ Custom materials & full certifications – contact us for bulk orders and expert advice.

Product Details & Design Features

16-inch mecanum wheel construction diagram Exclusive polyurethane roller closeup New aluminium alloy hub for 1200kg load

Commonly Used Elastomer Properties (Material Performance)

Compound Hardness Range (Shore A) Abrasion Resistance Tear Resistance Load Bearing
Silicone 40-90 1 1 1
Nitrile/PVC 20-95 4 3 3
EPDM 20-95 4 3 3
Nitrile Rubber 20-95 3 3 3
Neoprene 5-95 3 4 4
Hypalon 30-95 4 4 4
Hydrogenated Nitrile 50-98 5 5 5
Natural Rubber 25-98 5 5 5
Polyurethane 20-98 5 5 5
Carboxylated Nitrile 45-95 5 5 5

Ratings: 1 = low, 5 = high. Our high‑grade polyurethane coating achieves rating 5 in abrasion and load bearing – ideal for 1200 kg industrial AGV and material handling equipment. Custom hardness from Shore 20A to 98A is available from our factory. As a professional custom solution provider, we offer expert advice to help you select the right compound.

About ZHXPRECI – China OEM/ODM Factory

About Us
ZHXPRECI factory overview
Customers Visiting
Client meeting at our facility

As a China-based manufacturer and OEM/ODM supplier of industrial wheels and rollers since 2010, ZHXPRECI serves clients in over 50 countries. We offer customization — from roller hardness (Shore A 20°~98°) to hub materials (steel, aluminium) and brake configurations. Our custom heavy duty mecanum wheels with brake are tested to meet ISO9001 standards, supporting reliable performance for your AGV and material handling equipment. Wholesale orders are welcome with competitive direct pricing. Our expert team is ready to provide advice and custom solutions for your global market needs.

Factory & Equipment

Our Factory Workshop with Professional Equipment
Injection molding machine
CNC machining center
Automated production line
Quality testing equipment
Assembly workshop
ISO9001 and other certificates

Our Certifications (ISO9001, RoHS, Testing Reports)

ISO 9001 certificate

Production & Inventory Policy

Lead time: Actual delivery time may vary due to raw material availability, machine scheduling, and peak season fluctuations. After order confirmation, we provide the most accurate estimate and keep transparent communication.

Stock status: We generally do not hold large finished-goods inventory, but some popular standard models may have limited dynamic stock (which changes as sales and production progress). Please confirm real-time availability with our team before ordering.

Bulk & urgent orders: For mass production or tight schedules, we recommend early discussion of capacity and production planning. We will do our best to support your timeline.

Frequently Asked Questions

1. What is the exact load capacity of your 16-inch brake mecanum wheel?

Each wheel is rated for 1200 kg under static load. Lab tests confirm safe operation up to 1350 kg static load. This high capacity, combined with the integrated brake, makes it ideal for heavy AGV and material handling equipment where precise stopping is required. We provide expert advice to match this high-load custom solution to your specific market application.

2. How does the integrated brake system improve operational safety?

The mechanical brake is integrated into the wheel hub and manually activated, providing positive holding torque to prevent movement on slopes or during maintenance. It is tested for 10,000 actuation cycles, ensuring reliable long-term performance and reducing the risk of accidental movement. This feature, backed by our professional engineering, provides a significant safety advantage over standard wheels for sale in the market.

3. Can you customize the polyurethane hardness for our specific AGV application?

Yes. As a top OEM/ODM manufacturer in China, we provide roller hardness from Shore A 20° up to 98°. Our technical team offers free expert advice on selecting the right hardness for your load, floor type, and braking requirements. We are a professional custom solution provider for global markets.

4. What is the minimum order quantity for this custom brake wheel set?

Small orders (1-4 sets) are accepted for sample evaluation. For custom hardness or steel core versions, MOQ is typically 10 sets. Please inquire about current flexibility and wholesale pricing. We aim to provide a flexible solution for your project phase.

5. What is your typical lead time for standard vs custom 16-inch mecanum wheels with brake?

For standard sets (if raw materials are in stock), we can ship within 10-15 days. Custom orders (e.g., different PU hardness, brake type, or steel core) usually take 20-30 days depending on production schedule and material supply. We always confirm an updated timeline after order placement and maintain transparent communication.

6. What packaging options do you provide for international shipping of heavy wheel sets?

Standard packaging includes individual plastic bags and sturdy cartons. For bulk orders, we offer wooden cases, pallets, or container loading. Anti-rust treatment is applied for sea freight. As an experienced China factory, we ensure safe delivery for your wholesale purchases.

7. How do you ensure quality consistency for 1200 kg-load brake mecanum wheels?

Each batch undergoes roller adhesion tests, dynamic balancing (≤0.05 mm), 1200 kg load validation, and brake actuation cycle testing. We are ISO9001 certified and follow strict in-process inspection. Overseas machine downtime is costly, so we don't compromise on materials. Our professional quality control provides evidence of our commitment to excellence.

8. What is the purchasing process for OEM/ODM orders with custom brake specifications?

Contact us with your requirements (size, roller material, hardness, brake type, mounting pattern). Our engineers provide drawing confirmation, then we issue a proforma invoice. After payment, production begins with sample photos or pre-shipment video inspection. We offer expert advice and support throughout the process to deliver a professional custom solution.

9. What payment methods do you accept?

We accept bank transfer (T/T), and for smaller orders, PayPal or Western Union. Long-term partners may discuss letter of credit. Ask our team for details on the best option for your wholesale order.

10. Which shipping methods are available for these heavy duty mecanum wheels?

We ship by express (DHL, UPS, FedEx, TNT) for small parcels, by air freight for medium volumes, or by sea freight for full containers. We'll advise the most cost-effective option based on your location and urgency. As a supplier to the global market, we have extensive logistics experience.

11. What warranty do you offer on these 1200 kg polyurethane brake wheels?

Standard warranty is 180 days from shipment date against manufacturing defects. Extended warranty (12 months) is available for bulk orders. Normal wear and tear or improper installation is not covered. This warranty provides peace of mind for your material handling equipment investment.

12. Can your brake mecanum wheels be used in outdoor or dusty industrial environments?

Yes, our high‑grade polyurethane formula offers good resistance to dust, moisture, and mild chemicals. The brake mechanism is sealed to prevent debris ingress. For extreme conditions (high temperature or oil immersion), we recommend EPDM or Viton compounds. Contact our expert team for material selection guidance and a custom solution tailored to your environment.

Looking for a top OEM/ODM partner for your material handling equipment?

Get in touch for expert advice, custom samples, and competitive wholesale pricing. We support your project from design to delivery – whether for AGV, heavy-load carts, or warehouse automation.

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