Custom High Load PU Wheels For Forklift Attachments

Custom High PU Wheels
  • DIN≤45mm³
  • DynBal≤0.05mm
  • Shore A20-98
  • Dia200-300·ISO9001·China OEM/ODM Forklifts

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Description

Custom High Load PU Wheels For Forklift Attachments

As a top professional manufacturer and supplier in China, we engineer custom high load PU wheels specifically designed for forklift attachments and heavy-duty material handling equipment. These wheels feature a high-density polyurethane coating bonded to a precision-machined steel hub, delivering exceptional load capacity up to 2500 kg per wheel while maintaining low rolling resistance. ISO9001 certified and dynamically balanced to ≤0.05mm, each wheel ensures vibration-free movement, reducing downtime and maintenance costs. Our solutions are trusted by global OEM/ODM partners for applications requiring superior durability and floor protection. With over 15 years of export experience, we provide expert advice, full load test reports, and competitive wholesale pricing tailored to your market needs. Custom hardness, hub materials, and mounting patterns are available with two free revisions on custom orders.

Why choose this product?

Designed for heavy-load forklift attachments, these custom PU wheels combine a forged steel core with an exclusive polyurethane formula that resists wear, oil, and extreme temperatures. Unlike standard rubber or nylon wheels, our design offers superior impact resistance and a 3x longer service life in heavy-load scenarios, directly lowering total cost of ownership. Backed by over 15 years of export experience, we provide full load test reports and material certifications with every batch. Clients in warehousing, logistics, and manufacturing consistently report reduced downtime and improved handling precision after switching to our wheels.

Custom roller compounds (PU, NBR, EPDM, silicone), hardness from Shore A 20° to 98°, and surface patterns are available. Dynamic balancing tolerance ≤0.05mm reduces noise and extends bearing life. ISO9001 certified, our wheels are ideal for forklift attachments, heavy-load AGVs, transfer carts, and mobile lifting platforms.

Typical applications: Forklift attachments, heavy-load AGVs, transfer carts, mobile lifting platforms, automated warehouses, distribution centers, and heavy manufacturing plants.

As a China-based factory and OEM/ODM supplier, we provide customizable high load PU wheels with your choice of hardness, core material (steel/aluminum), and mounting dimensions. Wholesale orders and customized samples are welcome for global automation projects.

Technical Specifications – High Load PU Wheel for Forklift Attachments

These custom high load PU wheels are engineered for continuous forklift attachment and heavy-duty transport use. As a China OEM/ODM manufacturer, we support customized sizes, hardness, and core materials to match your existing equipment.

Standard High Load PU Wheel – 250mm Diameter, Forged Steel Core, Shore A 92° (Customizable)
Wheel Diameter 200 mm / 250 mm / 300 mm (custom sizes available)
Load Capacity (per wheel) 1500 kg – 2500 kg
Core Material Forged steel with anti-corrosion coating
Tread Material Premium polyurethane – Shore A 92° ± 3°
Bearing Type Double-sealed ball bearing / tapered roller bearing (optional)
Temperature Range -30°C to +80°C
Hardness Shore A 92° (customizable per application, 20°–98°)
Dynamic Balancing ≤0.05 mm tolerance (G6.3 standard)
Certifications ISO 9001:2015, RoHS, CE
Packing Options Plastic bags, cartons, wooden case, pallet, container, etc.
Custom Services OEM/ODM: any size, hardness, core type, bearing type, mounting holes. Free two revisions on custom orders.

✔ Suitable for forklift attachments, heavy-load AGVs, transfer carts, and mobile lifting platforms. ✔ Custom polyurethane compound for oil/chemical resistance. ✔ Bulk orders welcome – contact us for wholesale pricing and sample support.

Details Images – Construction & Application

High temperature resistant silicone wheel for industrial conveyor Silicone rubber coated wheel roller for heavy load conveyor systems Polyurethane coated wheel for automated handling systems

Commonly Used Elastomer Properties (Material Performance for High Load Wheels)

Property Standard PU Our High-Load PU Advantage
Abrasion Resistance (DIN) ≤ 80 mm³ ≤ 45 mm³ 50% less wear
Tear Strength 35 kN/m 58 kN/m Higher durability under shear
Compression Set 25% 12% Better shape retention
Load Capacity 1200 kg 2500 kg Handles heavier loads safely
Rolling Resistance 0.035 0.022 Lower energy consumption

Our high-load PU compound delivers 50% better abrasion resistance and 65% higher tear strength than standard PU, directly reducing replacement frequency and downtime for your forklift attachments. Custom hardness from Shore 20A to 98A is available from our factory.

About Us – China OEM/ODM Factory for High Load PU Wheels

About Us
ZHXPRECI factory overview for polyurethane wheel production
Customers Visiting
Client meeting at our factory for industrial wheel orders

As a China-based manufacturer and OEM/ODM supplier of custom polyurethane wheels for forklift attachments since 2010, we serve clients in over 50 countries. We offer customization — from roller hardness (Shore A 20°~98°) to hub materials (steel/aluminum) and mounting patterns. Our products are tested to meet ISO9001 standards, supporting reliable performance for your material handling equipment. Wholesale orders are welcome with competitive direct pricing.

Factory & Equipment

Our Factory Workshop with Professional Equipment for PU Wheel Manufacturing
Injection molding machine for polyurethane wheel production
CNC machining center for wheel hubs
Automated production line for conveyor wheels
Quality testing equipment for PU wheels
Assembly workshop for industrial transport wheels
ISO9001 and RoHS certificates for polyurethane wheels

Our Certifications (ISO9001, RoHS, Testing Reports)

ISO 9001 certificate for polyurethane wheel manufacturer

Production & Inventory Policy

Lead time: Actual delivery time may vary due to raw material availability, machine scheduling, and peak season fluctuations. After order confirmation, we provide the most accurate estimate and keep transparent communication.

Stock status: We generally do not hold large finished-goods inventory, but some popular standard models may have limited dynamic stock (which changes as sales and production progress). Please confirm real-time availability with our team before ordering.

Bulk & urgent orders: For mass production or tight schedules, we recommend early discussion of capacity and production planning. We will do our best to support your timeline.

Frequently Asked Questions – High Load PU Wheels for Forklift Attachments

1. What is the minimum order quantity (MOQ) for custom PU wheels?

Our standard MOQ is 50 pieces per size for custom formulations, but we can accommodate smaller trial orders for new customers. Contact us with your specific requirements and we will propose a suitable solution.

2. Can you provide a custom solution for a forklift attachment with a 2000 kg load requirement?

Yes. We specialize in custom-engineered wheels for heavy-load applications. Our team will work with you to select the right polyurethane hardness, hub design, and bearing type to meet your exact load and mounting specifications. Full load simulation and test reports can be provided.

3. How does your polyurethane compound improve wear resistance compared to standard wheels?

Our exclusive compound incorporates high-molecular-weight polyols and optimized crosslinking, resulting in a Shore A 92° tread that resists abrasion and chunking even under continuous heavy loads. In independent lab tests, our wheels show 45% less volumetric wear compared to conventional PU wheels under the same conditions.

4. Do you offer competitive wholesale pricing for high load PU wheels?

As a direct China factory, we provide fair pricing based on quantity. For volume orders of 100+ wheels, contact us for a tailored quote. Our Custom High Load PU Wheels for Forklift Attachments are designed to balance performance and cost.

5. What payment methods do you accept?

We accept T/T, L/C, PayPal (for samples), and Western Union. For long-term cooperation, flexible payment terms can be discussed.

6. How do you ensure quality control before shipment?

Every batch undergoes 100% dimensional inspection, hardness testing, and dynamic balancing. We also perform random load and abrasion tests. Our ISO 9001 process ensures traceability from raw material to finished product.

7. Can I get samples for testing before placing a bulk order?

Yes. Sample wheels are available for most standard sizes. Custom samples can be produced with a lead time of 7–10 working days. Sample cost is deductible from your first bulk order.

8. What is the typical lead time for standard vs custom orders?

For standard wheels (if raw materials are in stock), we can ship within 7-10 days. Custom orders usually take 15-25 days depending on production schedule and material supply. We always confirm an updated timeline after order placement.

Looking for a reliable manufacturing partner for your high-load wheel needs?

Get in touch for quick quotes, custom samples, and volume discounts. We are here to support your project from design to delivery.

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