Description
Custom Flanged Mount Silicone Coated Wheels – Non-Marking Smooth Conveyor Roller Solutions
Custom flanged mount silicone coated wheels are engineered for smooth conveyor roller applications where non-marking performance, durability, and precise mounting matter. As a top custom solution provider and China factory, we supply these industrial wheels for wholesale projects with full OEM/ODM support from material selection to final packaging. Our professional engineering team offers expert advice and price suggestions based on your required volume, durometer, and flange design, backed by ISO9001 traceable production and more than 10 years of export experience. Whether you need standard sizes or a fully customized flange mount solution, our manufacturer pricing and fast sampling process help you stay competitive in your market.
Why choose this product?
Our customers in conveyor integration and material handling choose these wheels because they solve several common pain points at once. The non-marking silicone coating prevents black streaks and surface stains on finished goods, which is critical for food packaging, electronics assembly, and painted product handling. The custom flanged mount allows direct bolt-on installation on conveyor frames, eliminating the need for additional brackets or shaft adapters. Wide temperature tolerance from -40°C to +200°C keeps the wheel stable in heat-sealing lines, drying ovens, and cold storage environments. Low noise operation improves the workplace environment compared with hard plastic or metal rollers. High adhesion strength between silicone and hub ensures the coating does not peel off under continuous rolling load, and we verify this through a pull test exceeding 3 N/mm. Customizable hardness and color offer a true custom solution for different application requirements, with our engineering team providing free consultation to match the right compound to your specific working conditions.
Specifications
| Specification | Details |
|---|---|
| Product Type | Custom flanged mount silicone coated wheels |
| Wheel Diameter | 50 mm – 300 mm (customizable) |
| Wheel Width | 20 mm – 150 mm (customizable) |
| Flange Type | Custom flanged hub with pre-drilled bolt holes |
| Hub / Core Material | Reinforced aluminum alloy or steel (optional) |
| Coating Material | High-temperature silicone rubber |
| Hardness | Shore A 40 – 70 (customizable) |
| Rolling Load Capacity | 50 kg – 500 kg per wheel (depending on size and core) |
| Temperature Range | -40°C to +200°C |
| Non-Marking Surface | Yes, meets food contact and surface protection requirements |
| Color Options | Black, white, grey, or custom Pantone color |
| Customization | OEM/ODM, custom dimensions, hardness, color, and shaft design |
Details Images
Material Properties
| Property | Test Result | Customer Benefit |
|---|---|---|
| Hardness (Shore A) | 40 – 70 ± 3 | Soft enough for surface protection, firm enough for stable load transfer |
| Abrasion Resistance | High, low volume loss in standard test | Extended wheel service life reduces replacement downtime |
| Adhesion to Hub | > 3 N/mm pull test | Prevents coating delamination under repeated dynamic loads |
| Temperature Resistance | -40°C to +200°C | Reliable in extreme hot and cold production environments |
| Non-Marking Effect | No residue on white cotton cloth test | Protects the surface of painted, polished, or cleanroom products |
| Rebound Elasticity | Excellent, good resilience | Reduces rolling resistance and supports smoother conveyor movement |
From the comparison above, silicone delivers superior temperature flexibility and non-marking behavior, which makes it the preferred material for extreme-temperature or clean-room conveyor lines, while the flanged hub provides robust structural support for continuous operation. Our technical team can recommend the optimal compound and hardness based on your working conditions, ensuring long service life and stable performance.
About Us
We are a professional silicone coated wheel and roller manufacturer based in China, supplying conveyor system integrators, equipment builders, and material handling distributors worldwide. Our production facility covers silicone mixing, molding, vulcanizing, bonding, and quality inspection under one roof, giving customers predictable quality and direct factory pricing. As a custom solution provider, we have completed hundreds of OEM/ODM projects for flanged wheels, conveyor rollers, and specialized non-marking components. We understand the common concerns when buying wheels from abroad — inconsistent quality, unclear communication, and delayed shipments. To address these, we offer production update reports, pre-shipment inspection photos, and direct technical support from our engineering group. We also welcome customers from all over the world to visit our factory and discuss your project face to face.
Factory & Equipment
Our factory is equipped with automatic injection molding machines for silicone coating, CNC lathes for flanged hubs, and hydraulic press lines for rubber bonding. Each batch of silicone coated wheels goes through dimensional checking, hardness testing, visual inspection, and adhesion sampling before packing. An in-house laboratory supports material validation, and we keep detailed quality records for every production lot. This allows us to provide factual test data and traceability for your own quality assurance files.
Certifications
Our manufacturing system follows the ISO9001:2015 quality management standard. Silicone materials are RoHS compliant, and REACH testing reports can be provided upon request. For each export shipment, we prepare material certificates, dimensional inspection reports, and shipping documents that help you maintain clear compliance records.
Production & Inventory Policy
Lead time: Actual delivery time is affected by raw material supply, production scheduling, and peak season workload, so it may vary within a reasonable range. We will provide our most accurate delivery estimate after order confirmation and keep you updated throughout the process.
Stock status: We generally produce on an order basis, but a portion of popular standard types are kept in stock. Inventory levels fluctuate with order intake and production plans, so we recommend that you contact our sales team to confirm real-time availability before placing an urgent order.
Bulk & urgent orders: For large quantities or rush delivery requirements, please share your timeline with us in advance. We will do our best to adjust our capacity and schedule to support your deadline.
Frequently Asked Questions
Can you provide custom flange mount dimensions for our conveyor frame?
Yes. We produce flanged wheels with custom bore sizes, bolt patterns, hub widths, and outside diameters. Send us your drawing or an existing sample, and our engineering team will confirm feasibility and provide a proposal in a short time.
What is the MOQ for custom silicone coated wheels?
For standard sizes with available molds, the MOQ is 50 pieces. If a new flange mold or fully custom core is required, the MOQ is typically 200 to 500 pieces depending on the material and process. A trial order with a few samples is always welcome for validation.
How does the non-marking silicone coating protect finished products?
Silicone has a naturally non-stick and low-friction surface, so it leaves no black streaks, dust, or residue on contacted products. This is especially important in packaging lines, cleanrooms, and painted or polished surface handling, where traditional rubber wheels often cause gray marks.
What is the normal delivery time for a 500-piece order?
Our standard lead time is about 20 to 30 days after receiving the deposit, depending on raw material availability and current factory loading. If you have a strict schedule, please speak with us early so we can advise on the best arrangement.
Can I get a sample before placing a bulk order?
Yes, samples are available for most standard products. Sample production usually takes 7 to 10 days plus shipping. The sample cost is refundable when you confirm a bulk order, and we will keep the same specification for mass production.
What payment methods do you accept?
We accept T/T and L/C for normal trade orders, as well as PayPal for small sample payments. Our common payment terms are 30% deposit and 70% balance before shipment, but we are open to discussing flexible terms for long-term partners.
Is this silicone coated wheel suitable for high-temperature conveyor environments?
Yes. Silicone maintains its elasticity and non-marking performance from -40°C to +200°C. Compared with nitrile rubber or polyurethane wheels, silicone has better heat stability, which makes it a reliable choice for drying ovens, heat-sealing lines, and food processing conveyors.
Contact us
Looking for a reliable manufacturing partner for custom flanged mount silicone coated wheels? Get in touch for quick quotes, custom samples, and volume discounts. Our experts can provide advice on wheel hardness, flange design, coating thickness, and material selection for your specific conveyor application. All our wheels are for sale worldwide at competitive prices, with full support for small trial orders and large volume contracts.
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