Description
Custom ATEX Compliant PU Wheels for Hazardous Areas
Why Choose This Product
Our ATEX compliant PU wheels eliminate the risk of spark generation and electrostatic buildup in volatile environments. The custom polyurethane tread – available in Shore A 85° to 95° – provides superior wear resistance compared to standard rubber or nylon wheels, reducing replacement frequency and lowering total cost of ownership. Each wheel undergoes rigorous dynamic balancing (≤0.05mm) and conductivity testing to ensure consistent static dissipation below 1 MΩ, as required for Zones 1, 2, 21 and 22. Evidence of reliability is validated through 10,000-hour accelerated life tests and full material certification per ATEX directive 2014/34/EU. With our flexible customization options, you receive a wheel that fits your equipment perfectly while meeting all safety regulations.
Technical Specifications – ATEX Compliant PU Wheel
These ATEX PU wheels are designed for continuous operation in hazardous environments. As a China OEM/ODM manufacturer, we support customized sizes, hardness, and core materials to match your existing equipment.
| Standard ATEX PU Wheel – 150mm Diameter, Steel Core, Shore A 85° (Customizable) | |
| Wheel Diameter | 80 mm – 406 mm (custom sizes available) |
|---|---|
| Load Capacity | 200 kg – 1200 kg per wheel (depending on size) |
| Tread Material | Custom polyurethane (Shore A 85° / 90° / 95°) |
| Hub Material | Steel / Stainless steel (optional) |
| ATEX Classification | II 2GD c IIC T4 (Zones 1, 2, 21, 22) |
| Static Dissipation | < 1 MΩ (tested per ISO 2883) |
| Operating Temperature | -30°C to +80°C (peak +100°C) |
| Customization | OEM/ODM, custom bore, mounting plate, color |
| Certification | ATEX, ISO9001, CE, RoHS |
✔ Suitable for hazardous environments (Zones 1,2,21,22), chemical processing, oil & gas, and explosive atmospheres. ✔ Custom polyurethane compound for static dissipation and chemical resistance. ✔ Bulk orders welcome – contact us for wholesale pricing and sample support.
Details Images – Construction & Application
Material Properties – PU for ATEX Wheels
| Property | Value / Description |
|---|---|
| Hardness (Shore A) | 85°, 90°, 95° (±2°) |
| Tensile Strength | ≥ 35 MPa |
| Abrasion Resistance | ≤ 40 mm³ (DIN 53516) |
| Tear Strength | ≥ 80 kN/m |
| Compression Set | ≤ 25% (22h / 70°C) |
| Static Dissipation | < 1 MΩ |
| Oil / Chemical Resistance | Excellent (tested per ISO 1817) |
Polyurethane provides excellent abrasion resistance and static dissipation for ATEX compliance. Custom hardness from Shore 85A to 95A is available from our factory. These properties ensure long service life and reduced maintenance in hazardous environments.
About ZHXPRECI – China OEM/ODM Factory for ATEX PU Wheels
About Us
Customers Visiting
We are a China-based factory and OEM/ODM supplier of industrial polyurethane wheels and rollers since 2010, serving clients in over 50 countries. We offer customization — from roller hardness (Shore A 85°~95°) to hub materials (steel/stainless steel) and mounting patterns. Our products are tested to meet ATEX directive 2014/34/EU and ISO9001 standards, supporting reliable performance for your hazardous area applications. Wholesale orders are welcome with competitive direct pricing.
Factory & Equipment
Our Certifications (ATEX, ISO9001, CE, RoHS)
Production & Inventory Policy
Lead time: Actual delivery time may vary depending on raw material supply, production schedules, and seasonal workload. We provide a realistic estimated shipping date after order confirmation and keep you updated throughout the process.
Stock status: We generally produce on a made-to-order basis. Some popular sizes and durometers may be available from stock, but inventory levels change dynamically. Please contact our sales team to confirm current availability before placing an urgent order.
Bulk & urgent orders: For large quantities or time-sensitive projects, we recommend discussing capacity and scheduling with our team in advance. We will do our best to align with your timeline while maintaining quality standards.
Frequently Asked Questions – ATEX Compliant PU Wheels
1. Can you provide custom ATEX compliant PU wheels for my specific equipment?
Yes, we offer full OEM/ODM customization. You can specify diameter, hub design, mounting pattern, tread hardness, and color. Our engineering team will advise on the optimal solution based on your load, speed, and environmental conditions. All custom designs are tested for static dissipation and mechanical integrity before shipment.
2. What is the minimum order quantity (MOQ) for custom wheels?
Our MOQ for custom ATEX wheels is typically 10 pieces per size, but we can discuss lower quantities for prototype or sample orders. For standard models with existing tooling, we may accept smaller MOQs. Contact us with your requirements for a precise quotation.
3. How long does delivery take for a typical order?
For standard ATEX wheels without customization, lead time is around 15–20 working days. Custom orders usually take 25–35 working days, depending on complexity and current production load. We will provide a confirmed schedule after order placement and keep you informed of any changes.
4. What packaging options do you offer for export?
We pack each wheel individually with protective foam and shrink wrap, then place them in reinforced cartons or plywood crates for sea/air freight. For large orders, wheels are stacked on pallets and strapped securely. Custom packaging with branding is also available upon request.
5. Do you provide a warranty for your ATEX PU wheels?
Yes, we offer a 12-month warranty against manufacturing defects from the date of shipment. This covers tread delamination, hub deformation, and excessive wear under normal operating conditions. Evidence from our in-house testing reports and material certificates supports every claim. Our technical team is available to assist with any performance questions.
6. How do I choose the right hardness for my hazardous area application?
Selection depends on load, floor surface, and temperature. For heavy loads on smooth floors, Shore A 95° provides maximum durability and lower rolling resistance. For lighter applications or uneven surfaces, Shore A 85° offers better shock absorption and traction. Our technical sales team can review your application and recommend the optimal compound, with sample testing available before bulk production.
7. What payment methods do you accept?
We accept T/T (bank transfer), L/C (letter of credit), and for smaller orders, PayPal or Western Union. Payment terms are negotiable for established OEM/ODM partnerships and repeat orders. A 30% deposit is typically required to initiate production, with the balance due before shipment.
Looking for a reliable manufacturing partner for your hazardous area wheel requirements?
Contact us today for a quick quote, custom sample support, and volume discount options. Our expert team is ready to assist you from design to delivery.
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