Description
Custom Continuous Duty Rubber Wheels For 24/7 Conveyor Systems
Our custom continuous duty rubber wheels are engineered specifically for conveyor systems that must run around the clock. As a top OEM/ODM manufacturer in China, we combine professional material expertise with a customized design to deliver wheels that keep your line moving efficiently. This 24/7 rated wheel features a specially compounded rubber tread bonded to a reinforced steel hub, offering the strength to handle continuous heavy loads while reducing downtime and maintenance cost. Every production batch is tested for hardness, dynamic balancing and load capacity, ensuring a reliable, long-lasting solution for material handling equipment. With full customization in diameter, width, durometer and bearing type, plus competitive wholesale pricing and expert technical advice, these wheels are the professional choice for conveyor system builders worldwide.
Why Choose This Product
The continuous duty rubber tread is formulated for high abrasion resistance and stable performance under constant load. This advantage translates into fewer mid-shift failures and longer service intervals for your conveyor system. Our wheels undergo strict dynamic balancing and load testing before shipment, backed by ISO9001 quality control and years of export experience serving global clients. Because the wheel is fully customizable in diameter, width, hardness and bearing type, you can match it exactly to your conveyor frame and load profile. We support OEM and ODM projects with engineering advice, prototype samples and volume pricing, making us a professional custom solution partner for conveyor system builders.
Specifications
| Parameter | Customizable Range / Typical Value |
|---|---|
| Wheel Diameter | 75 mm to 300 mm (custom sizes available) |
| Wheel Width | 50 mm to 150 mm (customized per application) |
| Load Capacity per Wheel | 300 kg to 1500 kg depending on size and durometer |
| Tread Hardness | Shore A 55° to 95° |
| Tread Material | NBR, NR, PU or custom rubber compound |
| Core Material | Steel, cast iron or aluminum |
| Bearing Type | Ball bearing, roller bearing or custom |
| Continuous Operation Rating | Designed for 24/7 duty cycles |
Details Images
Material Properties Reference
The rubber compound is selected based on your operating environment and load conditions. The table below summarizes the typical material characteristics of our continuous duty wheels.
| Property | Typical Value / Description |
|---|---|
| Wear Resistance | Excellent, low volume loss per DIN 53516 |
| Tear Strength | High strength to resist heavy point loads and cuts |
| Operating Temperature | -20°C to +80°C depending on compound |
| Rolling Resistance | Optimized for smooth conveyor motion and low noise |
| Static Conductivity | Anti-static or conductive versions available |
The combination of high tear strength and low heat build-up is key to reliable 24/7 operation. For environments where static discharge or fire risk must be managed, ask our engineers about anti-static or flame-resistant compound options.
About Us
We are a professional custom solution provider with our own factory in China. Since 2010, we have been manufacturing rubber wheels and casters for conveyor system OEMs, integrators and distributors across North America, Europe and Asia. Our team emphasizes quality control from material selection to final inspection, and we welcome customers to send samples for evaluation or request a factory audit. We regularly host customers at our facility to review production lines and quality control processes, and a live video tour or on-site visit can be arranged. Our manufacturing process follows ISO9001:2015 quality management requirements, and we can provide material test reports, factory inspection records and certificate documents based on your project needs.
Factory & Equipment
Our factory is equipped with automated mixing, molding and CNC machining lines to support consistent output for large orders. Each batch is checked with hardness meters, dynamic balancing machines and load testing fixtures to maintain the quality expected by our global customers. From raw material mixing to final packaging, every step is managed in-house so we can offer competitive wholesale pricing and dependable delivery for custom continuous duty rubber wheel projects.
Production & Inventory Policy
Lead time: Actual delivery time may vary due to raw material availability, production schedules and peak season workload. We will provide a practical delivery estimate after order confirmation and keep you informed throughout the process.
Stock status: We normally produce on a made-to-order basis, though some popular sizes are kept in stock with dynamic quantities. Please contact us before ordering to check real-time availability.
Bulk & urgent orders: For large orders or urgent needs, please contact us in advance to discuss capacity and scheduling. We will do our best to support your timeline.
Frequently Asked Questions
Can you customize the rubber wheels for 24/7 conveyor systems with specific hardness and dimensions?
Yes, we offer full customization for wheel diameter, width, tread hardness, core material and bearing type. As a custom solution provider, we can modify the rubber compound to meet your load, temperature or anti-static requirements. Send your specifications for a professional recommendation and price suggestion.
What is the MOQ for custom continuous duty rubber wheels?
The minimum order quantity depends on the wheel size and compound complexity. For standard continuous duty wheels, our MOQ is generally 100 pieces, while fully customized OEM projects may require a separate confirmation. We can guide you through the ideal order quantity based on your market needs.
How do you ensure durability under continuous heavy load?
We use a specially compounded tread with high tear strength and low heat build-up, which is a key factor for 24/7 operation. Our wheels are dynamically balanced and load tested before shipping, and the steel core provides excellent structural support. Manufacturing records and test data are available on request.
What core and bearing options are available?
We offer steel, cast iron and aluminum cores, along with ball bearings, roller bearings or a custom bore design. This flexibility helps us match your conveyor shaft and mounting method precisely, reducing installation time and improving overall equipment reliability.
Do you offer anti-static or flame-resistant rubber compounds for these wheels?
Yes, we can provide anti-static and flame-resistant rubber formulations for environments where static discharge or fire risk must be controlled. These custom compound options are developed with our material engineers and tested to meet relevant industrial requirements.
What is the typical lead time for bulk orders?
For standard sizes, lead time is usually around 15 to 25 days after deposit. For large quantities or fully customized continuous duty rubber wheels, we will confirm a realistic schedule based on material supply and current factory capacity. We always communicate any changes promptly.
Do you offer competitive wholesale pricing for volume orders?
Yes, as a factory-direct manufacturer, we provide competitive wholesale pricing especially for bulk quantities. We can also offer long-term price suggestions based on your market projections and demand forecasts. Contact us with your target quantity and specifications for a detailed quotation.
Contact Us
Looking for a reliable manufacturing partner for your conveyor wheel needs? We provide professional custom solutions with fast quotations, custom samples and volume discounts. Our team is ready to support your project from design to delivery.
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