Custom RoHS Compliant Polyurethane Wheels For Telecom Racks

Custom Polyurethane Wheels for Telecom Racks
  • ≤35mm³
  • Shore A80–95
  • 50–125mm
  • RoHS/REACH
  • ISO 9001
  • China OEM/ODM

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Description

Custom RoHS Compliant Polyurethane Wheels for Telecom Racks – Low-Noise PU Casters for Server Cabinets and Outdoor Enclosures

These RoHS compliant polyurethane wheels for telecom racks combine a precision-cast PU tread with a rigid nylon, aluminum or carbon steel core, and they are produced to order in our own factory in China as a China-based manufacturer and supplier. The PU formulation used for telecom rack casters rolls noticeably quieter and with less vibration than standard rubber wheels, and it resists the oils, dust and mild cleaning agents found in server rooms, data halls and outdoor cabinets. Because wheel diameter, tread hardness, core material, bearing type and mounting interface are all specified by you, the same platform can serve a lightweight wall-mounted rack or a fully loaded 42U cabinet without a design compromise. Compared with off-the-shelf imported casters, our direct-from-manufacturer business model removes several layers of markup, so buyers get a custom solution at a wholesale price that still leaves room in the project budget for testing and spares. Share your drawing or application brief and our engineers will provide expert advice, sample support and a price suggestion tailored to your market.

Why Choose This Product

Telecom racks are rarely moved, but when they are, the wheels have to work quietly and predictably — that is exactly the problem this wheel is designed to solve. A precision-cast polyurethane tread with Shore A 90±2 hardness delivers the load-bearing strength of a hard tread without the harsh rumble of solid nylon, and the bonded core resists tread separation even after repeated rolling over cable trays and raised floor gaps. Because every dimension and material can be customized, the same platform serves a lightweight wall-mounted rack or a fully loaded 42U cabinet.

We supply custom OEM and ODM polyurethane wheels with tread hardness from Shore A 80 to 95, cores in nylon, aluminum or carbon steel, and a choice of precision ball bearing, stainless steel bearing or plain bore. In-house rolling tests at 4 km/h hold noise at or below 55 dB, which keeps noise-sensitive data halls and control rooms within acceptable limits, and each batch ships with RoHS and REACH documentation so incoming inspection and end-customer declarations are covered without chasing suppliers for paperwork.

Typical applications: server cabinets, 42U racks, wall-mounted cabinets, outdoor telecom enclosures, network equipment transfer carts and raised-floor data centers.

As a China-based factory and OEM/ODM supplier of custom polyurethane wheels, we provide a tailored solution for your rack design — tread hardness, core material (nylon, aluminum or steel), bearing type and mounting interface all specified by you. Wholesale orders and customized samples are welcome for telecom cabinet projects worldwide.

Technical Specifications – Polyurethane Wheels for Telecom Racks

The table below lists our standard range. Most dimensions, hardness values and mounting interfaces can be adjusted for OEM and ODM projects — tell us your rack design and we will confirm feasibility as a China OEM/ODM manufacturer.

Standard Telecom Rack PU Wheel – 100 mm Diameter, Aluminum Core, Shore A 90±2 (Customizable)
Product name Custom RoHS Compliant Polyurethane Wheels for Telecom Racks
Wheel diameter 50 mm, 75 mm, 100 mm, 125 mm, or built to your drawing
Tread material Precision-cast polyurethane, Shore A 90±2 as standard
Tread hardness range Shore A 80 to 95, tuned for load or noise targets
Core material Nylon, aluminum alloy, or carbon steel
Tread color Black, grey, or matched to your cabinet finish
Bearing type Precision ball bearing, stainless steel bearing, or plain bore
Load capacity 60 kg to 250 kg per wheel, depending on diameter and core
Mounting type Top plate, bolt hole, threaded stem, or custom bracket
Operating temperature −30°C to +80°C
Compliance RoHS and REACH
Customization OEM and ODM, custom hub, hardness, color, logo and packaging
Minimum order quantity 200 pieces per size, negotiable for trial orders
Lead time 12 to 20 working days after sample approval
Packing Export carton with pallet, or custom retail packing
Place of origin China

Standard sizes ship with RoHS and REACH compliance reports, enabling incoming inspection and end-customer declarations. Custom hub profiles, tread hardness values and mounting patterns are supported for wholesale and OEM programs.

Details Images – Tread, Core and Assembly

High temperature resistant silicone wheel for industrial conveyorSilicone rubber coated wheel roller for heavy load conveyor systemsPolyurethane coated wheel for automated handling systems

Material Properties – Telecom-Grade PU Compound

Property Test Standard Typical Value
Hardness ISO 868 Shore A 90±2
Tensile strength ISO 37 ≥ 40 MPa
Tear strength ISO 34-1 ≥ 80 kN/m
Abrasion loss DIN 53516 ≤ 35 mm³
Compression set ISO 815, 70 h at 70°C ≤ 10%
Rebound resilience ISO 4662 ≥ 40%
Rolling noise In-house test at 4 km/h ≤ 55 dB
Chemical resistance Immersion test Resistant to oils, mild acids, water and UV exposure

These figures come from routine batch testing on our standard telecom-grade compound. If your application demands a different balance of hardness, rebound or chemical resistance, our technical team can adjust the formula and re-test before production. Custom hardness from Shore A 80 to 95 is available for wholesale and OEM projects.

About Us – China Manufacturer of Custom PU Wheels

ZHXPRECI factory overview for polyurethane wheel production
Customers Visiting
Client meeting at our factory for industrial wheel orders

As a China-based manufacturer and OEM/ODM supplier of custom polyurethane wheels, casters and industrial rollers since 2010, we serve rack builders, cabinet makers, equipment integrators and wholesale distributors worldwide. We offer full customization — from wheel diameter, tread hardness (Shore A 80–95) and core materials (nylon, aluminum or carbon steel) to bearing type and mounting interface. Our production runs under an ISO 9001 quality management system, with RoHS and REACH reports available for each shipment. Whether you need a few hundred pieces for a pilot rack line or a repeat wholesale program, you deal directly with the factory that makes the product.

Factory & Equipment

Our Factory Workshop with Professional Equipment for PU Wheel Manufacturing
Injection molding machine for polyurethane wheel productionCNC machining center for wheel hubsAutomated production line for conveyor wheelsQuality testing equipment for PU wheelsAssembly workshop for industrial transport wheels
ISO9001 and RoHS certificates for polyurethane wheels

Our Certifications (ISO9001, RoHS, Testing Reports)

ISO 9001 certificate for polyurethane wheel manufacturer

Production & Inventory Policy

Lead time: Actual lead times are affected by raw material availability, machining schedules and peak-season workload, so reasonable fluctuations are normal. Once your order is confirmed, we provide the most accurate delivery estimate we can and keep you informed throughout production.

Stock status: We do not hold stock as a general rule, although a limited range of fast-moving standard sizes is kept on hand. Those quantities change with sales and production, so please contact us to confirm live stock before ordering.

Bulk & urgent orders: For large volumes or urgent requirements, please talk to us early about capacity and scheduling. We will do our best to fit your timeline.

Frequently Asked Questions – Polyurethane Wheels for Telecom Racks

1. Are these polyurethane wheels suitable for fully loaded telecom racks?

Yes, within the rated range. A 100 mm wheel with an aluminum or steel core carries up to 250 kg per wheel, and a 125 mm version handles more. For a 42U cabinet with batteries, we normally recommend an aluminum core and a precision ball bearing so the rack rolls smoothly even at the upper end of the load range. Send us your total weight and floor conditions and we will confirm the right size.

2. How do I choose between nylon, aluminum and steel cores?

Nylon cores are the lightest and most economical option for rack weights up to roughly 120 kg per wheel. Aluminum cores add stiffness and heat dissipation, which helps with continuous rolling and higher loads. Carbon steel cores are the choice for the heaviest racks or where impact resistance matters most. All three can be supplied with the same polyurethane tread, so the choice comes down to load, weight and budget.

3. Can you customize the hardness for a quieter installation?

Absolutely. Dropping the tread from Shore A 90 to Shore A 85 reduces rolling noise noticeably and softens the ride over floor joints, at a small cost in load capacity. We can produce a test set at two hardness levels so you can compare noise and rolling effort on your own rack before committing to a full order.

4. How do you guarantee RoHS and REACH compliance?

Our polyurethane compounds are formulated without restricted phthalates, heavy-metal stabilizers and other substances listed under the RoHS and REACH directives. Each production batch is tested, and we issue the corresponding compliance reports with the shipping documents. If your market requires additional declarations, our team can prepare them.

5. What is the minimum order quantity and typical lead time?

Our standard minimum order quantity is 200 pieces per size, though we can accept smaller trial quantities for first-time buyers. Standard lead time runs 12 to 20 working days after sample approval, depending on material availability and current scheduling. For urgent projects, tell us your deadline and we will check what capacity we can free up.

6. Do you support OEM and ODM customization, including branding?

Yes. OEM and ODM work is a core part of what we do. We can modify the hub profile, tread hardness, color, bearing type and mounting interface, and we can print your logo on the wheel, apply your label to the carton or pack to your own retail artwork. Share your drawing or sample and we will confirm what is achievable.

7. How are the wheels packed and shipped?

Standard packing is an export carton on a pallet, with wheels separated to protect the tread surface and bearing seat. We can also supply custom retail packing, blister packs or labeled inner boxes. Shipping is arranged by sea, air or express according to your quantity and deadline, and we work with your forwarder or our own.

8. What are your payment terms and warranty?

We normally work on a 30% deposit with the balance paid before shipment, and other terms can be discussed for established customers. All wheels carry a 12-month warranty against manufacturing defects under normal use. If a problem appears, send us the batch number and photos and we will investigate and provide a replacement or credit.

Ready to Specify Your Wheel?

Looking for a reliable manufacturing partner for your telecom rack program? Get in touch for quick quotes, custom samples and volume discounts. Our engineers will give you straightforward advice on the specification that fits your market, and we are here to support your project from design to delivery.

Contact Us for a Quote

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