Description
Custom Tapered PU Rollers For Steering Conveyor Applications
Why Choose This Product
Our tapered PU rollers stand out due to three key advantages. The tapered geometry is precisely engineered to match common steering conveyor alignment requirements, ensuring smooth directional changes. This design significantly reduces friction and wear compared to standard cylindrical rollers, especially during curved track transitions. Your conveyor system operates with higher efficiency and less power consumption, while roller replacement intervals are extended by up to 40%. We have supplied over 10,000 units to conveyor OEMs worldwide, with a documented failure rate below 0.5% in the first two years of service. Additionally, every batch undergoes 100% hardness and concentricity inspection before shipment.
Technical Specifications
This series of tapered PU rollers is engineered for reliable steering conveyor performance. As a China OEM/ODM manufacturer, we support customized diameters, lengths, and rubber compounds.
| Custom Tapered PU Roller – For Steering Conveyor | |
| Roller Diameter | 50–200 mm (custom), tapered per customer drawing |
|---|---|
| Core Material | Steel (Q235/45#) or Stainless Steel – customizable for corrosion resistance |
| PU Hardness | Shore A 70°–95° ±3° – higher hardness for heavy loads |
| Max Load Capacity | 1500 kg per roller – dynamic load tested at 1.0 m/s |
| Working Temperature | –20°C to +80°C – special compound for extreme temps available |
| Surface Roughness | Ra ≤ 1.6 µm – ensures smooth belt interface |
| Certifications | ISO9001, RoHS – full test report provided |
✔ Customizable diameter & core material. ✔ Heavy‑duty PU coating – superior wear & load resistance. ✔ Full certifications & OEM/ODM support – contact us for bulk orders.
Details Images
Detailed engineering drawings, cross‑section views, and product photos are available upon request. We can also provide dimensioned CAD files for your integration team. Please contact our sales engineers for immediate access.
Material Properties
| Property | Value | Test Method |
|---|---|---|
| Tensile Strength (PU) | ≥ 25 MPa | ASTM D412 |
| Abrasion Resistance | ≤ 40 mm³ loss | DIN 53516 |
| Elongation at Break | ≥ 400% | ASTM D412 |
| Tear Strength | ≥ 80 kN/m | ASTM D624 |
| Bond Strength (PU–Steel) | ≥ 10 N/mm | Peel test at 180° |
| Dynamic Balancing Grade | G6.3 | ISO 1940 |
These properties demonstrate the high performance of our polyurethane rollers. The low abrasion loss and high bond strength ensure long service life in steering conveyor applications. Custom hardness from Shore 70A to 95A is available from our factory.
About ZHXPRECI – China OEM/ODM Factory
About Us
Customers Visiting
We are a China‑based manufacturer specializing in custom polyurethane roller solutions since 2011. Our 8,000 m² factory houses advanced CNC lathes, injection molding machines, and dynamic balancing equipment. With a team of 15 R&D engineers, we provide expert advice and price suggestions tailored to your specific market demands. All products undergo strict quality control, and we support third‑party inspections before shipment. Our lead time is typically 7–15 working days, though actual delivery may vary based on raw material availability and production schedule. We maintain transparent communication and will keep you updated on any fluctuations. For bulk or urgent orders, please contact us in advance to align capacities.
Factory & Equipment
Our Certifications (ISO9001, RoHS, Testing Reports)
Production & Inventory Policy
Lead time: Actual lead time is influenced by raw material supply, machining capacity, and seasonal peaks. We will provide the most accurate delivery estimate after order confirmation and maintain timely communication throughout production.
Stock status: We generally do not maintain large stock, but some popular standard sizes may be available. Real‑time inventory fluctuates with sales and production; please confirm with our sales team before placing an order.
Bulk & urgent orders: For high‑volume or rush requirements, we recommend early discussion of capacity and scheduling so we can best align with your timeline.
Frequently Asked Questions
1. Can you provide custom solutions for high‑load steering conveyor applications?
Yes, as a top custom solution provider, we offer expert advice to match your application. Our engineers will analyze your load, speed, and steering angle to recommend the optimal roller hardness and taper design. We have successfully supplied custom rollers for 500–1500 kg loads in over 100 projects.
2. What is the minimum order quantity (MOQ)?
Our MOQ is 10 pieces for standard sizes, and 5 pieces for custom dimensions. For first‑time trial orders, we can sometimes accommodate a lower MOQ to help you evaluate the product.
3. How long does delivery typically take?
Standard lead time is 7–15 working days after order confirmation and drawing approval. Custom colors or surface treatments may add 3–5 days. We will always confirm the exact schedule before production starts.
4. What packing options do you offer for export?
Each roller is individually wrapped with anti‑rust paper, placed in foam‑lined cartons, and then packed in wooden crates for ocean/air freight. We also support neutral or branded packaging if required.
5. How do you control product quality?
We implement 100% inspection on dimensions, hardness, and bonding strength. Every batch is tested for abrasion and dynamic balance according to ISO standards. A quality report is included with each shipment. We welcome third‑party inspection before delivery.
6. Do you support OEM/ODM customization?
Absolutely. We can customize dimensions, hardness, core material, surface pattern, and even produce with your brand logo. Our R&D team will guide you through the process to ensure the final product meets your exact specifications.
7. What payment and shipping methods are available?
We accept T/T, L/C, and Western Union for payment. For shipping, we work with reliable freight forwarders for FOB Shanghai, CIF, or door‑to‑door DDP as per your preference. We can also arrange consolidation for partial container orders.
8. Can you provide samples before mass production?
Yes, we offer custom samples with a nominal sample fee. The fee is refundable upon bulk order placement. Sample lead time is usually 5–7 working days including tooling.
Looking for a reliable manufacturing partner for your conveyor rollers?
Get in touch for quick quotes, custom samples, and volume discounts. Our team is here to support your project from design to delivery with expert advice and competitive pricing.
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