Description
Custom With Brake PU Rollers for Stopping Control
Why Choose This Product
Our custom with brake PU rollers feature a precision-engineered polyurethane layer bonded to a steel core, providing excellent wear resistance and consistent braking torque. This advantage translates directly into reliable stopping control, reducing the risk of load shift and improving operator safety in warehouses and assembly lines. Evidence from 5000-hour continuous operation tests confirms minimal performance degradation, and our factory’s strict quality control ensures each roller meets your exact specifications. By choosing our solution, you benefit from a durable, low-maintenance component that extends equipment life and lowers total cost of ownership.
Customizable brake torque, roller diameter (100–300 mm), and polyurethane hardness (Shore A 70°–95°) are available for your specific application. Typical applications include AGV systems, automated production lines, and heavy-load transfer stations.
Typical applications: AGV transport, warehouse sorting equipment, assembly line stoppers, and industrial conveyor systems requiring precise stopping control.
Technical Specifications – Brake PU Roller
These polyurethane rollers with integrated brake are designed for precise stopping control in material handling and AGV applications. As a China OEM/ODM manufacturer, we support customized sizes, brake torque, and core materials to match your existing system.
| Standard Brake PU Roller – 200mm Diameter, Steel Core, Shore A 85° (Customizable) | |
| Product Type | Custom With Brake PU Roller for Stopping Control |
|---|---|
| Outer Diameter | 100 mm – 300 mm (customizable) |
| Core Material | Carbon steel / Stainless steel (optional) |
| Polyurethane Hardness | Shore A 70° – 95° |
| Brake Type | Spring-loaded friction brake / Pneumatic brake |
| Max Load Capacity | Up to 1500 kg per roller |
| Operating Temperature | -20°C to +80°C |
| Certifications | ISO9001:2015, RoHS compliant |
| Customization | OEM/ODM/OBM: custom color, brake torque, shaft size. Free two revisions on custom orders. |
✔ Suitable for AGVs, material handling equipment, and assembly lines requiring precise stopping control. ✔ Custom polyurethane compound for oil/chemical resistance. ✔ Bulk orders welcome – contact us for wholesale pricing and sample support.
Material Properties
| Property | Test Method | Value | Benefit |
|---|---|---|---|
| Abrasion Resistance | DIN 53516 | < 90 mm³ | Long service life in continuous use |
| Tensile Strength | ASTM D412 | > 25 MPa | Withstands high mechanical stress |
| Elongation at Break | ASTM D412 | > 400% | Flexible under impact, reduces cracking |
| Compression Set | ASTM D395 | < 25% | Maintains shape under constant load |
Polyurethane offers excellent abrasion resistance and load capacity, which directly translate to longer service life and reduced replacement frequency for your stopping control systems. Custom hardness from Shore 20A to 98A is available from our factory.
Details Images – Construction & Application
Commonly Used Elastomer Properties (Material Performance for Conveyor Wheels)
| Compound | Hardness Range (Shore A) | Abrasion Resistance | Tear Resistance | Load Bearing |
|---|---|---|---|---|
| Silicone | 40-90 | 1 | 1 | 1 |
| Nitrile/PVC | 20-95 | 4 | 3 | 3 |
| EPDM | 20-95 | 4 | 3 | 3 |
| Nitrile Rubber | 20-95 | 3 | 3 | 3 |
| Neoprene | 5-95 | 3 | 4 | 4 |
| Hypalon | 30-95 | 4 | 4 | 4 |
| Hydrogenated Nitrile | 50-98 | 5 | 5 | 5 |
| Natural Rubber | 25-98 | 5 | 5 | 5 |
| Polyurethane | 20-98 | 5 | 5 | 5 |
| Carboxylated Nitrile | 45-95 | 5 | 5 | 5 |
Ratings: 1 = low, 5 = high. Polyurethane offers the best overall performance for heavy-duty conveyor wheels – high abrasion resistance and load capacity, which directly translates to longer service life and reduced replacement frequency for your factory conveyor systems. Custom hardness from Shore 20A to 98A is available from our factory.
About Us
About Us
Customers Visiting
We are a China-based manufacturer and supplier specializing in custom polyurethane rollers with integrated brake solutions. Founded in 2011, our factory covers 8,000 square meters and employs over 50 experienced engineers and technicians. We focus on OEM and ODM orders for global clients in material handling, logistics, and industrial automation. Our quality management system is ISO9001 certified, and we perform 100% functional testing on every brake roller before shipment. By combining expert advice with advanced production equipment, we deliver reliable components that meet the specific demands of your application. We welcome factory visits and third-party inspections to build trust and ensure transparency. Wholesale orders are welcome with competitive direct pricing.
Factory & Equipment
Our Certifications (ISO9001, RoHS, Testing Reports)
Production & Inventory Policy
Lead time: Actual delivery time depends on raw material availability, production scheduling, and seasonal workload. We provide the best possible estimate after order confirmation and keep you informed of any changes.
Stock status: We generally produce to order, but some popular sizes and brake types may be available from stock. Real-time inventory varies, so please contact our sales team to confirm availability before placing an order.
Bulk & urgent orders: For large quantities or tight deadlines, please discuss your timeline with us early so we can plan production capacity accordingly. We will do our best to accommodate your schedule.
Frequently Asked Questions
1. Can you customize the brake torque and roller dimensions for my AGV application?
Yes, we offer full customization for brake torque, roller diameter, shaft size, and polyurethane hardness. As a professional custom solution provider, we can tailor the design to match your specific stopping control requirements. Our engineering team will work with you to define the optimal parameters.
2. What is the minimum order quantity (MOQ) for custom with brake PU rollers?
Our MOQ for custom orders is typically 10 pieces per design. For standard sizes, we may accept smaller quantities. We also offer sample orders for testing and qualification before bulk production. Contact us for a detailed quote based on your needs.
3. How does your polyurethane formula improve wear resistance compared to standard rubber?
Our exclusive polyurethane compound features high tensile strength and low abrasion loss (≤90 mm³ per DIN 53516). This provides significantly longer service life than standard rubber, especially under heavy loads and continuous operation. The material also resists oils and chemicals, making it ideal for industrial environments.
4. What is the typical lead time for a custom brake roller order?
For custom designs, lead time is usually 15–25 working days after confirmation of specifications and payment. For urgent orders, we can expedite production to 10–15 days depending on current factory workload. We recommend contacting us early to reserve production capacity.
5. Do you provide warranty for the brake mechanism and polyurethane coating?
Yes, we offer a 12-month warranty against manufacturing defects for the complete roller assembly, including the brake system. Our warranty covers material or workmanship issues, but not damage from misuse or improper installation. We stand behind our products with reliable after-sales support.
6. Can these rollers be used in food processing or cleanroom environments?
We can formulate the polyurethane to meet FDA or NSF standards for food contact, and the roller can be supplied with stainless steel core and sealed bearings for cleanroom compatibility. Please specify your industry requirements so we can recommend the appropriate material grade and coating.
7. What shipping methods do you use for international orders?
We ship via sea freight (FOB/CIF/CNF), air freight, or express courier (DHL, FedEx, UPS) depending on order size and urgency. For sample orders, express is usually the fastest option. We handle all export documentation and can arrange door-to-door delivery if needed.
Looking for a reliable manufacturing partner for your stopping control components?
Get in touch for quick quotes, custom samples, and volume discounts. Our team is ready to support your project from design to delivery with expert advice and competitive pricing.
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