Description
Custom Static Dissipative Silicone Coated Rollers
Why choose this static dissipative silicone roller?
Designed for high‑temperature conveying, printing, laminating, and food processing applications. Each roller features a steel or aluminum core bonded with a premium static-dissipative silicone compound using advanced adhesive technology, providing a controlled electrical path that prevents electrostatic discharge, plus excellent release properties, chemical resistance, and vibration damping. The silicone surface prevents material build‑up, reducing cleaning frequency and improving production efficiency while protecting sensitive electronics from static damage.
Custom roller compounds (static-dissipative silicone, optional FDA-grade), hardness from Shore A 20° to 80°, and surface finishes (smooth ground Ra 0.05–0.8µm, textured) are available. Dynamic balancing tolerance ≤0.05mm. ISO9001 certified, our rollers offer superior heat resistance (up to 200°C), low compression set, and consistent static dissipation, which means longer intervals between re‑grinding, fewer replacements, and safer operation.
Typical applications: Conveyor systems, printing presses (flexo, gravure), label laminating, plastic film processing, electronics assembly lines, packaging machinery, textile finishing, paper mills, coating equipment, and food handling (with FDA‑grade compound).
Technical Specifications
This series of custom static dissipative silicone coated rollers is engineered for reliable, ESD-safe performance in conveying, printing and laminating equipment. As a China OEM/ODM manufacturer, we support customized diameters, lengths, silicone compounds, and surface resistance levels.
| Custom Static Dissipative Silicone Coated Roller – For Conveyor & Printing | |
| Outer Diameter | 5 – 500 mm (customized, typical range 50–300 mm for printing/conveyor) |
|---|---|
| Length / Width | Up to 5000 mm (custom), typical 200–3000 mm |
| Coating Material | Silicone (standard), FDA‑grade silicone, high‑temp silicone, static-dissipative silicone |
| Surface Resistance | 10⁴ – 10⁶ Ω (static dissipative / ESD-safe, customizable per application) |
| Core Material | Steel (carbon / stainless), Aluminum alloy, or according to drawing |
| Hardness Range (Shore A) | 20° – 80° (customizable per application) |
| Surface Finish | Smooth ground (Ra 0.05–0.8µm), textured, grooved (helix, diamond) |
| Temperature Range | -40°C to +200°C (continuous); special up to 230°C |
| Load Capacity | Engineered per application; typical up to 400 kg/linear meter (depending on size and hardness) |
| Dynamic Balancing | ≤0.05mm runout (ISO 1940 G2.5/G6.3 available) |
| Certifications | ISO9001, RoHS, FDA (food‑grade available), ESD Test Report, Test Reports |
| Packing Options | Plastic bags, cartons, wooden case, pallet, container, etc. |
| Color Options | White, red, blue, green, yellow, orange (custom) |
| Services & Support | 24/7 customer service, shipping tracking, free two revisions on custom orders |
✔ Static-dissipative silicone coating – ESD-safe operation. ✔ Customizable length & diameter. ✔ High‑temperature silicone coating – excellent release & heat resistance. ✔ Full certifications & OEM/ODM support – contact us for bulk orders.
Details Images
Commonly Used Elastomer Properties (Material Performance)
| Compound | Hardness Range (Shore A) | Abrasion Resistance | Tear Resistance | Load Bearing |
|---|---|---|---|---|
| Silicone | 40-90 | 1 | 1 | 1 |
| Nitrile/PVC | 20-95 | 4 | 3 | 3 |
| EPDM | 20-95 | 4 | 3 | 3 |
| Nitrile Rubber | 20-95 | 3 | 3 | 3 |
| Neoprene | 5-95 | 3 | 4 | 4 |
| Hypalon | 30-95 | 4 | 4 | 4 |
| Hydrogenated Nitrile | 50-98 | 5 | 5 | 5 |
| Natural Rubber | 25-98 | 5 | 5 | 5 |
| Polyurethane | 20-98 | 5 | 5 | 5 |
| Carboxylated Nitrile | 45-95 | 5 | 5 | 5 |
Ratings: 1 = low, 5 = high. Silicone offers excellent heat resistance and non‑stick properties but lower mechanical strength; for heavy‑duty conveying, polyurethane or natural rubber may be preferred. Our factory can produce custom hardness from Shore 20A to 98A across various compounds, and we help you choose the best material for your specific application. For ESD-sensitive processes, we can formulate static-dissipative silicone compounds with controlled surface resistance while maintaining reliable mechanical performance.
About ZHXPRECI – China OEM/ODM Factory
About Us
Customers Visiting
As a China‑based manufacturer and OEM/ODM supplier of industrial static dissipative silicone rollers and elastomer components since 2010, ZHXPRECI serves clients in over 50 countries. We offer customization — from roller hardness (Shore A 20°~80°) to core materials, surface patterns, and ESD performance levels. Our products are tested to meet ISO9001 standards, supporting reliable and safe operation for your conveying, printing and laminating equipment. Wholesale orders are welcome with competitive direct pricing. We provide expert advice and support from prototype to mass production.
Factory & Equipment
Our Certifications (ISO9001, RoHS, Testing Reports)
Production & Inventory Policy
Lead time: Actual delivery time may vary due to raw material availability, machine scheduling, and peak season fluctuations. After order confirmation, we provide the most accurate estimate and keep transparent communication.
Stock status: We generally do not hold large finished‑goods inventory, but some popular standard models may have limited dynamic stock (which changes as sales and production progress). Please confirm real‑time availability with our team before ordering.
Bulk & urgent orders: For mass production or tight schedules, we recommend early discussion of capacity and production planning. We will do our best to support your timeline.
Frequently Asked Questions
1. Do you offer competitive wholesale pricing for static dissipative silicone coated rollers?
As a direct China factory, we provide fair pricing based on quantity. For volume orders of 50+ rollers, contact us for a tailored quote. Our OEM/ODM service helps you reduce total cost without sacrificing quality, and we can adjust surface resistance levels to match your ESD requirements.
2. How can I get updates on new silicone compounds or stock availability?
Reach out to our sales team to be added to our VIP list. We regularly share new silicone developments and stock updates. As a professional manufacturer, we also provide expert advice on material selection and ESD performance for your specific application.
3. What is the minimum order quantity for custom static dissipative silicone rollers?
Small orders (1-5 rollers) are generally accepted for sample evaluation. For custom hardness, surface resistance, or special compounds, MOQ is typically 10 pieces. Please inquire for current flexibility. We support low-volume customization to help you test the market.
4. What is your typical lead time for standard vs custom silicone rollers?
For standard sizes (if raw materials are in stock), we can ship within 7-10 days. Custom orders (e.g., specific hardness, length, or surface resistance) usually take 15-25 days depending on production schedule and material supply. We always confirm an updated timeline after order placement.
5. What packaging options do you provide for international shipping?
Standard packaging includes individual plastic bags and sturdy cartons. For bulk orders, we offer wooden cases, pallets, or container loading. Anti‑rust treatment is applied for sea freight. Custom packaging is available upon request.
6. How do you ensure quality consistency for heavy-duty static dissipative silicone rollers?
Each batch undergoes adhesion tests, dynamic balancing (≤0.05mm), load validation, and surface resistance verification to confirm ESD performance. We are ISO9001 certified and follow strict in-process inspection. Our test reports, including ESD measurement data, are available for every shipment. We use high-grade static-dissipative silicone from trusted suppliers to guarantee durability and safety.
7. What is the purchasing process for OEM/ODM silicone rollers?
Contact us with your requirements (size, silicone compound, hardness, surface pattern, ESD level). Our engineers provide drawing confirmation, then we issue a proforma invoice. After payment, production begins with sample photos or pre‑shipment video inspection. We offer free two revisions on custom orders.
8. What payment methods do you accept?
We accept bank transfer (T/T), and for smaller orders, PayPal or Western Union. Long‑term partners may discuss letter of credit. Ask our team for details. All transactions are secure and transparent.
9. Which shipping methods are available for silicone rollers?
We ship by express (DHL, UPS, FedEx, TNT) for small parcels, by air freight for medium volumes, or by sea freight for full containers. We’ll advise the most cost‑effective option based on your location and urgency.
10. What warranty do you offer on silicone coated rollers?
Standard warranty is 180 days from shipment date against manufacturing defects. Extended warranty (12 months) is available for bulk orders. Normal wear and tear or improper installation is not covered. We stand behind our workmanship and materials.
11. Can you customize silicone hardness and static dissipation for printing press rollers?
Yes. As an OEM/ODM manufacturer in China, we provide roller hardness from Shore A 20° up to 80°, as well as controlled surface resistance from 10⁴ Ω to 10⁶ Ω and special compounds like anti-static or high-temp silicone for printing applications. Let us know your speed and substrate requirements for a professional solution.
12. What is the estimated lead time for a custom silicone roller (e.g., 300mm diameter with FDA silicone)?
For small batch custom orders (10-50 rollers), typical lead time is around 15-25 days but may vary depending on raw material supply and shop load. Larger wholesale orders (100+ rollers) may take 30-40 days. We always provide an updated schedule when you place an order.
13. Do you provide custom samples or mounting designs?
Custom samples are available with a reasonable sample fee (refundable on bulk order). Our engineering team supports 2D/3D drawings modification for shaft ends, keyways, and bearing housings. Just share your design file. Expert advice is always free.
14. Can your silicone rollers be used in high-temperature or dusty environments?
Our high-temp static-dissipative silicone compounds operate up to 230°C continuous while maintaining controlled surface resistance. For extreme dust, we recommend closed bearings and smooth surface finish. Contact our team for material selection guidance. We have solutions for most challenging conditions, including food-grade and anti-static variants.
Looking for a reliable manufacturing partner for static dissipative silicone coated rollers?
Get in touch for quick quotes, custom samples, and volume discounts. We are here to support your project from design to delivery.
Reviews
There are no reviews yet.